RM

Assets / Tank Farm › Transfer System

P-402 — Crude Transfer Pump

Rotating / Pump · Terminal East · Criticality B · Flowserve HPX 6x8

3 failures in 6 months

Status

Running

3 failures in 6 months

Reliability

64%

Run hours

41,230

Last maintenance

6

6 days ago

Next PM

84 days

Preventive plan

Open work orders

3

WARN Reliability AgentAI-3374

Bad actor — Pump P-402 failed 3 times in 6 months

P-402 · Terminal East

Confidence

79%

ImpactRepair spend $28K · availability −1.4%

Probable causes

  • Seal flush plan inadequate for service
  • Repeated dry-run events on start-up
  • Misalignment recorded twice

Recommended actions

  • Open RCA with reliability engineer
  • Revise API plan 11 to plan 32
  • Add start-up interlock
  • Laser alignment on next PM

Data analysed

  • 3 work orders
  • Technician notes
  • Operating condition history
  • Spare parts consumption
Governance: human approval required for safety-critical execution

Work orders

Maintenance history & open work

WOTitleTypeStatusCost
WO-24087Mechanical seal replacementCorrectiveWaiting Material$6,400

Nameplate & documents

Asset ID
P-402
Manufacturer
Flowserve
Model
HPX 6x8
Installed
2013-02-20
Parent
Tank Farm › Transfer System
Criticality
B
P&ID PID-2201 Rev CO&M ManualIsolation procedureVibration baselineWarranty certificate

Linked spares

SKUPartOn hand
SP-BR-550Thrust bearing BR-5501
SP-PCB-ESPESP Controller PCB2
SP-SEAL-402Mechanical seal 6x8 HPX3
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