Manufacturing

Production operations & transformation

Feedstock → processing → separation → treatment → storage → product transfer, controlled as production orders with full batch genealogy.

OEE

78.4%

Availability

91.2%

Performance

89.6%

Quality

95.9%

Yield

93.1%

Scrap / Slop

2.4%

Manufacturing flow

Plan to finished goods

Production Plan›Material Requirements›Production Order›Material Issue›Manufacturing›Quality Inspection›Finished Goods›Warehouse

Plants, lines & work centers

Capacity, OEE and downtime

Line	Plant	Rate	Capacity used	OEE	Downtime 7d	Status
LN-CDU1Crude Distillation Unit 1	Refinery North	42,000 bbl/d	88%	81%	3.2 h	Nominal
LN-SEP2Separation Train 02	CPF	31,500 bbl/d	94%	74%	9.6 h	Watch
LN-TRT3Gas Treatment Unit 3	CPF	310 MMscf/d	76%	86%	1.1 h	Nominal
LN-LPG1LPG Fractionation	Refinery North	6,200 bbl/d	61%	69%	14.4 h	Constrained

Production orders

Planned vs actual, WIP and stage

Order	Product	Batch / Lot	Line	Planned	Actual	WIP	Stage
PO-8841	Stabilized Crude — Grade A	B-2291	LN-CDU1	42,000	39,800	1,400	Manufacturing
PO-8838	Sales Gas — Spec 1	B-2288	LN-TRT3	310	306	0	Quality Inspection
PO-8834	LPG — Commercial Propane	B-2284	LN-LPG1	6,200	4,900	820	Manufacturing
PO-8829	Condensate — Export	B-2279	LN-SEP2	12,500	12,500	0	Finished Goods

Bill of materials & routing

Stabilized Crude — Grade A (Batch B-2291)

Inputs

Wellhead crude — Field AlphaFeedstock38,400 bbl
Wellhead crude — Field DeltaFeedstock5,100 bbl
Demulsifier DX-40Chemical1,240 L
Corrosion inhibitor CI-19Chemical860 L
Process energyUtility412 MWh

Routing steps

1Reception & meteringWC-10 · 0.5 h
2Three-phase separationWC-21 · 2.0 h
3Desalting & treatmentWC-22 · 1.5 h
4StabilizationWC-30 · 3.0 h
5Storage transferWC-41 · 0.8 h

Downtime reason codes

Last 7 days — 28.3 hours total

Compressor trip (C-201)9.6 h · 34%

Feedstock shortfall6.2 h · 22%

Planned changeover5.1 h · 18%

Off-spec recycle4.3 h · 15%

Utility instability3.1 h · 11%

AI: the compressor trip on C-201 is the dominant bottleneck. Executing WO-24118 inside the September window recovers an estimated 9.6 h/week of availability and 2.1 pts of OEE on Train 02.

Manufacturing data upload

Production orders, yield and OEE inputs

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Expected columns: order_id, line, product, batch, date, planned_qty, produced_qty, scrap_qty, downtime_min

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