SAP mode
RM

Warehouse

Materials, bins & movement control

Physical stock governed to bin level, with lot, serial, expiry, hazardous and quarantine handling — reserved directly against work orders.

SKUs managed

4,318

Stock value

$28.4M

Inventory valuation — moving avg

Below reorder

12

4 critical spares

Dead stock

$1.9M

No movement 24 months

Open reservations

47

1 shortage

Count accuracy

96.1%

Physical flow

Receipt to return

Purchase Order›Receiving›Quality Check›Putaway›Storage›Reservation›Picking›Issue / Delivery›Return

Storage hierarchy

Location addressing model

Company›Plant›Warehouse›Zone›Aisle›Rack›Shelf / Bin

Example: Zenith › CPF › CPF Main › Z-A › Aisle 04 › Rack R2 › Bin S3

Material reservation — WO-24118

Maintenance ↔ warehouse integration · C-201

SKUItemRequiredReservedIssuedReturnedState
SP-BR-550Thrust bearing BR-5502100Shortage — PR-5521 raised
SP-SEAL-402Mechanical seal kit4420Partially issued
SP-FLT-19Oil filter element1110Consumed

Bin-level stock

Lot, ABC class and storage condition

SKUItemWarehouseZoneBinLotOn handReservedABCState
SP-BR-550Thrust bearing BR-550CPF MainZ-AA-04-R2-S3LOT-774111AAvailable
SP-PCB-ESPESP Controller PCBField AlphaZ-CC-11-R1-S1LOT-662020AAvailable
SP-SEAL-402Mechanical seal 6x8 HPXTerminal EastZ-BB-02-R4-S2LOT-812332AReserved
CH-DX40Demulsifier DX-40CPF MainZ-H (HazMat)H-01-R1-S1LOT-90044,2001,240BHazardous
SP-VLV-34Gate valve 8in CL300CPF MainZ-AA-07-R3-S1—91BAvailable
SP-GSK-11Spiral wound gasket setCentral StoreZ-QQ-01-R1-S4LOT-5510240CQuarantine

Movements

Receipts, putaway, picking, transfers and returns

DocTypeReferenceItemStage
GR-4471Goods ReceiptPO-9931 · Nord ControlsESP Controller PCB ×4Quality Check
PA-2210PutawayGR-4468Gate valve 8in ×6Completed
RS-1188ReservationWO-24118Thrust bearing ×2Shortage 1 ea
PK-3391PickingWO-24087Mechanical seal ×2Issued
TR-0904TransferCentral → CPF MainSpare rotor 1.2 MWDispatched
RT-0771ReturnWO-23998Oil filter ×1 unusedRestocked

Cycle counting

Accuracy by zone

ZoneLast countAccuracyVarianceStatus
Z-A — Rotating spares6 days ago98.2%−2 eaIn control
Z-B — Static & valves27 days ago94.1%−11 eaRecount
Z-C — Electrical3 days ago99.4%0In control
Z-H — Hazardous41 days ago91.6%−320 LOverdue

Records & transactions

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Warehouse data upload

Bin-level stock, movements and valuation

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Expected columns: sku, item, warehouse, bin, on_hand, reserved, reorder_point, unit_cost

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